Custom Hydraulic Power Units & Systems | Hidroman

Custom Hydraulic Power Units and Industrial Hydraulic Systems

Hidroman designs and manufactures custom hydraulic power units and hydraulic power systems for a wide range of industrial applications. Each solution is developed around the machine's operating requirements, with carefully selected pumps, motors, valves, filtration components and control equipment.

Using modern 3D design technology and application-focused engineering, Hidroman develops hydraulic power units with consideration for performance, installation requirements, maintenance access and system reliability.

Whether you need a bespoke hydraulic power pack for a single machine or an integrated hydraulic solution for industrial equipment, Hidroman works with you to identify a suitable configuration for your application.

Custom Hydraulic Power Unit Design

Every hydraulic application has different pressure, flow, duty cycle, temperature and installation requirements. Selecting the right hydraulic power unit involves more than simply combining standard components. The system must be correctly sized and configured for its intended operating conditions.

Hidroman evaluates the technical requirements of each project to help determine an appropriate hydraulic power unit configuration.

Key design considerations include:

Required operating pressure and flow rate
Electric motor power and hydraulic pump capacity
Reservoir volume and hydraulic oil management
Directional control, pressure control and safety valves
Pressure-line and return-line filtration
Oil cooling and heating requirements
Oil level and temperature monitoring
Installation dimensions and machine interfaces
Maintenance access and service requirements

A properly engineered hydraulic power unit can help improve operating efficiency, support reliable machine performance and reduce unnecessary energy consumption and maintenance costs.

Hydraulic Power Unit Components

The performance of a hydraulic power unit depends on selecting compatible components that meet the application's technical requirements. The final configuration can include a combination of hydraulic, mechanical and electrical equipment.

Electric Motors and Hydraulic Pumps

Electric motors provide the drive for hydraulic pumps. Depending on the required pressure, flow rate and operating characteristics, gear pumps or axial piston pumps can be considered.

Pump displacement, motor power and operating speed must be matched to the system's requirements to achieve the intended performance.

Hydraulic Valves and Control Systems

Directional control valves, pressure control valves and screw-in cartridge valves regulate hydraulic flow and pressure within the system.

Depending on the application, CETOP 3 and CETOP 5 valve configurations can be incorporated into the design. Valve selection is based on the required flow capacity, operating pressure, control functions and installation arrangement.

Hydraulic Filtration and Oil Management

Hydraulic oil cleanliness is an important factor in protecting pumps, valves and other sensitive components. Pressure-line and return-line filters can be selected according to the system's cleanliness requirements and operating conditions.

Additional filtration and oil transfer solutions can also be considered where the application requires them.

Oil Cooling and Heating

Hydraulic oil temperature affects fluid viscosity, component performance and system reliability. Depending on the thermal load and operating environment, a hydraulic power unit may incorporate an air cooler, water cooler or oil heater.

The appropriate configuration should be determined from the system's heat generation, operating cycle and ambient conditions.

Monitoring, Sensors and Electrical Controls

Hydraulic power units can be equipped with oil level indicators, temperature monitoring devices, pressure sensors, analogue transmitters and electrical control components.

Motor safety switches and terminal arrangements can also be incorporated according to the machine's electrical and operational requirements.

Hydraulic Reservoirs, Pipework and Structural Design

Reservoir dimensions, pipework, drip trays and the supporting frame can be configured to suit available installation space and machine interfaces.

Depending on the project, options may include compact or elongated layouts, different electric motor mounting arrangements, raised mounting feet and standard or customer-specific paint finishes.

Modular and Bespoke Hydraulic Power Packs

Hidroman offers hydraulic power unit configurations tailored to individual project requirements. Depending on the application, the design can be based on modular components or a fully bespoke arrangement.

Modular hydraulic power packs can simplify component selection, assembly and maintenance where standardised configurations are suitable. Bespoke hydraulic power units are particularly useful when a machine requires a specific footprint, unusual connections, dedicated control functions or integration with existing equipment.

The design process considers not only hydraulic performance but also accessibility, installation constraints and the practical needs of maintenance personnel.

Industrial Applications for Custom Hydraulic Power Units

Custom hydraulic power units are used across industries where controlled hydraulic power is required to operate machinery, actuators and production equipment.

Metalworking and Steel Production

Hydraulic power packs can be designed for presses, production lines and heavy-duty industrial machinery, subject to the pressure, flow and duty-cycle requirements of each application.

Mining and Heavy Equipment

Mining machinery and heavy industrial equipment may require robust hydraulic power systems designed around demanding operating conditions, machine interfaces and service requirements.

Mobile Machinery and Attachments

Special-purpose hydraulic power solutions can be developed for selected mobile equipment and attachment applications, taking account of available space, operating characteristics and control requirements.

Industrial Manufacturing and Automation

Hydraulic power units can supply the hydraulic energy required for machine movements, clamping systems, production equipment and other industrial automation applications.

Hydraulic Testing and Maintenance

Dedicated hydraulic power units can be incorporated into test rigs, service equipment and hydraulic component testing systems, according to the required test pressure, flow and control functions.

Special-Purpose Machinery

For OEMs and machine builders, bespoke hydraulic power packs provide an option when an off-the-shelf unit does not meet the required dimensions, performance characteristics or integration needs.

Each application should be assessed individually to determine the appropriate system configuration.

Hydraulic Power Unit Manufacturing and Technical Documentation

Reliable hydraulic equipment requires appropriate engineering, assembly practices and technical documentation. The documentation supplied with a hydraulic power unit depends on the agreed project scope and applicable requirements.

Depending on the project, documentation may include:

Hydraulic circuit diagrams
General arrangement and dimensional drawings
Component and spare parts lists
Operating and maintenance instructions
Installation and handling instructions
Electrical schematics and control documentation
Applicable conformity documentation

For projects supplied to European customers, conformity assessment and documentation should be determined according to the intended use, the machinery configuration and the legislation applicable to the final equipment.

This approach helps OEMs and industrial operators plan installation, commissioning, maintenance and future servicing.

Why Choose Hidroman for Custom Hydraulic Power Units?

Hidroman combines hydraulic engineering experience with application-specific design and component selection to develop solutions for industrial customers.

Key advantages include:

Hydraulic power unit design tailored to the application
Modern 3D design technology
Component selection based on technical requirements
Modular and bespoke construction options
Installation and maintenance considerations incorporated into the design
Project-specific technical drawings and documentation
Solutions for individual machines and series production requirements

The objective is to provide a hydraulic power solution that meets the machine's operating requirements while supporting serviceability, integration and long-term operational reliability.

Request a Quote for a Custom Hydraulic Power Unit

Are you developing a new machine, upgrading an existing hydraulic system or looking for a bespoke hydraulic power pack for an industrial application?

Contact Hidroman to discuss your project requirements.

To help us assess your application, please provide the following information where available:

Required operating pressure (bar)
Required flow rate (l/min)
Electric motor power and supply voltage
Application and duty cycle
Installation dimensions and available space
Required valve functions and control interfaces
Existing hydraulic circuit diagrams, if available

Based on the information provided, Hidroman can evaluate the application and discuss a suitable hydraulic power unit configuration.

Hidroman – Custom hydraulic power units and engineered hydraulic solutions for industrial applications.

All hydraulic components required for your machine are offered to you from a single address. With 20 years of experience in hydraulic system engineering, strong collaborations with the world's distinguished brands and following new technologies in the sector, we offer you perfect and competitive solutions.

We produce special solutions for you.

Our Hydraulic System Engineers produce package solutions for you. Hydraulic Components such as Hydraulic Hose, Bent Pipe with Union, Connection Element, Pipe Clamps, Hydraulic Filters, Line Type Valves that your machine needs are determined on-site by our Engineers and all equipment suitable for your needs are listed after the necessary system calculations and offered to you as a package solution.

Our customers choose Hidroman companies due to the creativity and efficiency of our employees. We are committed to diversity, innovations, technology, and we invest in skills through training and development.

We understand you very well with our machine manufacturing experience dating back to 1950.

OUR BRANDS

We manufacture in many areas under the roof of Hidroman. We manage each product group and production groups separately to increase our service quality. For more information: www.hidroman.com.tr

As Seide Makina A.Ş., we establish Hydraulic Hose Production Lines with Fittings and Twisted Steel Drawn Pipe Production Lines with Fittings. For more information:

www.seidehydraulics.com

www.seidemachine.com

As Heben Makina, we produce mobile construction equipment with hydraulic systems.

As Hydraulic Market, we offer hydraulic equipment and services to our customers via the internet with our online sales platform in Türkiye. For more information: www.hidrolikmarket.com.tr

As Hydraulic Store, we offer hydraulic equipment and services to our customers via the internet with our online sales platform abroad.

As Pneumatic Market, we offer our customers pneumatic equipment and services over the internet with our online sales platform in Türkiye. For more information: www.pnomatikmarket.com

As Ata Hydraulic Cylinder, we manufacture hydraulic cylinders and perform hydraulic cylinder revisions.

As Hydraulic Service, we are not only there for you in case of Hydraulic System Failures and Sudden Stops, but also ensure that your hydraulic system machines operate with more efficiency with our predictive maintenance work. For more information: www.hidrolikservis.com.tr

Customer - Supplier - Employee Collaboration on Sustainability
Great marketing is a powerful tool for change. We work with the world's leading expert brands on social and environmental issues, creating work that addresses stereotypes, changes minds and encourages healthier and more sustainable consumer choices.

Our ethical standards
We aim to create a consistent culture across Hidroman companies and locations, helping our employees apply high standards and make the right decisions. Respect for human rights is a fundamental principle for Hidroman and we apply rigorous privacy and data security standards.

Hydraulic Engineering Solutions That Suit Your Needs
Meet Hydraulic Component Kits that suit your needs!

We work to speed up your manufacturing with Good Engineering solutions.

With our ready-made kits, we undertake your stock costs and assembly costs, so your valuable time is yours. We think and implement everything so that you can produce better machines.

Perfect Solutions with Our Transparent Approach
With our transparent manufacturing approach, we open the doors of every stage of our production to you. Don't waste your valuable time on hydraulic components, we work to offer you good engineering solutions. Let us do all your work on hydraulic components, focus on your work without wasting time on your machine's hydraulic system improvements.

Value Added Service
· Independent application consultancy and engineering

· Active support with the selection of suitable components considering technical and economic criteria

· Analysis and optimization of the current design and development of the new system

· On-site assembly training and hydraulic seminars

Fast Supply
Meet our flexible customer-oriented solution methods; we produce special solutions for you so that you do not have problems with supply.

Our Strengths - Your Advantages
· We make the necessary machinery and equipment investments on your behalf to increase your efficiency and performance.

· We produce extra values by reducing the total cost.

We open branches for you, at your location, specifically for you and only to serve you.

Hidroman Makes a Difference with Its Customer-Focused After-Sales Service Approach!

Hidroman, which has a 20-year history in the Hydraulic System sector, offers an after-sales service approach focused on increasing customer satisfaction with maintenance contracts that aim to reduce the operating costs of its customers and increase efficiency.

Hidroman, the innovative brand of the Hydraulic Equipment sector, continues to make a difference with its after-sales services positioned in accordance with the needs of its customers as well as the services it offers before and after sales. Hidroman, which aims to provide uninterrupted and safe services to its customers with its operations throughout Turkey and Europe, defines a perfect customer experience as product reliability and after-sales service reliability.

Hidroman, which has made being with its customers throughout the life of the product in order to create brand loyalty a part of its corporate culture, organizes the services it offers within the scope of After-Sales Services under four main headings as supervision and assembly, commissioning, maintenance-repair and original spare parts supply. Supervision service; It covers consultancy and training services on issues such as efficient hydraulic equipment selection, rules to be considered for correct product installation and connection of the pump with other installation equipment. After the installation of the device, the commissioning service is also carried out by Hidroman’s expert technical staff.

In hydraulic equipment technologies used in many different areas, malfunctions may occur over time due to operating conditions. During the 10-year life of a piece of equipment, the initial investment cost and repair expenses constitute 10-15% of its total cost, while the remaining expenses are due to energy consumption. Hidroman examines all processes from the selection of the hydraulic system to all the equipment on which the hydraulic system will operate, and offers “efficient system solutions that aim to minimize energy consumption”.

In addition, with preventive and protective maintenance agreements, it aims to reduce the risk of failure of the device, extend its life and ensure that the device operates with high efficiency and low energy consumption.

Thanks to the advantages offered by Hidroman with preventive and protective maintenance services, the budget allocated by its customers for maintenance pays for itself in a short time.

In businesses where uninterrupted service is important, Hidroman intervenes in malfunctions in a short time and minimizes damages caused by labor losses. Offering its customers a 10-year original spare part guarantee in the hydraulic systems it sells, Hidroman delivers tested original spare parts from stock in case of malfunction, shortens malfunction periods and eliminates disruptions that may occur during this period.

Hidroman After-Sales Services department stated that they offer annual maintenance services in accordance with the needs of the business. It states that their aim with maintenance services is to increase hydraulic system efficiency, ensure continuous operation of the hydraulic system and to detect, monitor and prevent possible malfunctions in operating equipment and devices by using technological measurement, control, analysis and monitoring devices.

We aim to standardize the service provided by our authorized services by inspecting them at certain intervals. In addition, we follow the calibration processes of our technical equipment in line with quality certificates. We attach importance to communication channels to be established in order to increase customer satisfaction both in sales and service. We are at the service of our customers 24/7 with our competent services that can answer the questions of our customers who buy our products by trusting our brand. In order to measure the customer satisfaction rate, we organize surveys for our customers at certain intervals through our call center. As a result of the feedback we receive, we take action quickly to meet the expectations of our customers. The nature of the products and services in the market is changing rapidly with the effect of the digital transformation we are experiencing due to technological developments. For this reason, we see the development in our products and services as a constantly living process and we continue our improvement and development works without stopping.