Hydraulic Power Pack Service: Professional Maintenance for Reliable

Hydraulic Power Pack Service: Professional Maintenance for Reliable Performance

Hydraulic Power Pack Service: Professional Maintenance for Reliable Performance

The heart of hydraulic systems is hydraulic power units (HGU). With their basic components such as pumps, motors, valves, filters and oil tanks, they produce and direct all the energy of the system. Therefore, maintenance and servicing of the power unit should be carried out regularly, not only after a breakdown, but with a preventive maintenance approach.

What is a Hydraulic Power Pack?

Hydraulic power unit; It is a compact energy source consisting of an electric motor, hydraulic pump, valve group, oil tank, and cooling system. This unit provides movement by sending the necessary pressurized oil to the hydraulic cylinders or motors. However, in order for the system to work long-lasting and efficiently, oil quality, filtration, cooling system and sealing elements should be checked regularly.

Operations Applied in Hydraulic Power Pack Service

A professional hydraulic service not only replaces the faulty part; it analyzes, cleans and optimizes the system.
As Hidroman, our service process consists of the following steps:

Preliminary Inspection and Pressure Test

The unit's operating pressures, flow rates and leakage status are checked.

Pump, valve and motor performances are measured on the test bench.

Oil Analysis and Filtration Control

Hydraulic oil sample is taken, the pollution level is evaluated according to ISO 4406 standard.

If necessary, the system is cleaned by applying flushing.

Component Maintenance and Refurbishment

Pumps, valves and accumulators are renewed with original spare parts.

The electric motor and fan systems are checked, bearings are replaced.

Assembly and Commissioning Tests

After all assembly operations, the unit is operated at nominal pressure on the test bench.

Leak tests are performed, system efficiency is measured.

Post-Service Calibration and Reporting

At the end of each maintenance, system performance values are recorded.
Hidroman service team presents the operations performed to the customer with a detailed maintenance report. This report provides a great advantage for future maintenance planning and energy efficiency monitoring.

Benefits of Regular Hydraulic Service: Efficiency, Safety, and Longevity

Hydraulic systems are the most critical components of production lines, mobile machines or industrial facilities that operate under high pressure. However, these systems are not only with quality components; With regular maintenance and professional service, it becomes long-lasting and efficient.

As Hidroman, we can summarize the technical, economic and operational advantages of regular hydraulic service to businesses as follows:

Minimizes the Risk of Failure

Thanks to regular service, pressure losses, leaks, abrasions and oil contamination in the system are detected early.

This prevents major failures from occurring.

For example:

Pump or valve failure is usually caused by oil contamination.

Timely oil and filter changes prevent thousands of liras in repair costs.

Result: Unplanned downtime is reduced, production continuity is maintained.

Hydraulic Oil Extends Life

Hydraulic oil is the "lifeblood" of the system. Oil analysis and flushing (cleaning) processes carried out within the scope of regular service reduce the particle and moisture content in the oil.

With pollution control according to the ISO 4406 standard:

Oil quality is monitored,

System cleaning is done when necessary,

The chemical structure of the oil is preserved.

The result: Lower heat generation and less energy loss.

Improves Energy Efficiency

Problems such as pollution, leakage or wear reduce the hydraulic efficiency of the system. Thanks to regular service, system pressures and flow values remain within nominal ranges.

In this way:

The pump consumes less power,

Engine load is reduced,

Electricity consumption decreases.

Result: Energy savings of 10-20% are possible.

Extends Equipment Life

At every service maintenance, seals, bearings, seals and filters are checked and renewed. This significantly extends the life of hydraulic cylinders, pumps and valve assemblies.

The result: Less spare parts consumption, longer system life.

Provides Safe and Standard-Compliant Operation

Regular servicing includes maintenance protocols in accordance with ISO 4413 and ISO 9001 standards. Pressure tests, leak checks and accumulator safety tests are carried out regularly.

This increases both personnel safety and system reliability.

Result: Occupational accidents and environmental risks are reduced.

Fault History and Performance Tracking

Every transaction made in professional services is recorded.
Hidroman service team provides a detailed service report at the end of each maintenance:

Pressure and flow measurements

Oil analysis results

Changed parts list

Subsequent care recommendations

The result: System history becomes traceable, making preventive maintenance planning easier.

Business Continuity and Cost Advantage

Regular servicing minimizes unplanned downtime, maintaining production continuity. It prevents business losses and sudden costs due to breakdowns.

The result: lower total cost of ownership (TCO) and increased operational efficiency.

Stay Safe with Hidroman Service Team

Hidroman provides on-site support, test bench analysis and flushing services in the service, maintenance and modernization processes of hydraulic systems. Our goal in every service operation is not only to fix the malfunction; to extend the life of the system and optimize its performance.

Regular Service, Long-Lasting Power

The secret to success in hydraulic systems is not to wait for failures, but to take precautions. With regular hydraulic service, your system remains strong, efficient and safe.

Hydraulic Power Unit Service with Hidroman Assurance

Hidroman is an organization that has proven its years of experience in the field in the maintenance, repair and modernization of hydraulic power units. Compliance with international standards (ISO 4406, ISO 4413) is observed in all maintenance operations. If necessary, the power unit is completely refurbished or redesigned to suit special projects.

Conclusion: Maintaining Power is Increasing Efficiency.

Your hydraulic power pack is the heart of your system. Keeping this heart healthy through regular service maintenance is crucial for operational continuity and energy savings.
As Hidroman, we are always with you to ensure that your business's hydraulic systems operate at maximum performance.

Contact Us:
Your hydraulic power pack service requests için:www.hidroman.com.tr
[email protected]

All hydraulic components required for your machine are offered to you from a single address. With 20 years of experience in hydraulic system engineering, strong collaborations with the world's distinguished brands and following new technologies in the sector, we offer you perfect and competitive solutions.

We produce special solutions for you.

Our Hydraulic System Engineers produce package solutions for you. Hydraulic Components such as Hydraulic Hose, Bent Pipe with Union, Connection Element, Pipe Clamps, Hydraulic Filters, Line Type Valves that your machine needs are determined on-site by our Engineers and all equipment suitable for your needs are listed after the necessary system calculations and offered to you as a package solution.

Our customers choose Hidroman companies due to the creativity and efficiency of our employees. We are committed to diversity, innovations, technology, and we invest in skills through training and development.

We understand you very well with our machine manufacturing experience dating back to 1950.

OUR BRANDS

We manufacture in many areas under the roof of Hidroman. We manage each product group and production groups separately to increase our service quality. For more information: www.hidroman.com.tr

As Seide Makina A.Ş., we establish Hydraulic Hose Production Lines with Fittings and Twisted Steel Drawn Pipe Production Lines with Fittings. For more information:

www.seidehydraulics.com

www.seidemachine.com

As Heben Makina, we produce mobile construction equipment with hydraulic systems.

As Hydraulic Market, we offer hydraulic equipment and services to our customers via the internet with our online sales platform in Türkiye. For more information: www.hidrolikmarket.com.tr

As Hydraulic Store, we offer hydraulic equipment and services to our customers via the internet with our online sales platform abroad.

As Pneumatic Market, we offer our customers pneumatic equipment and services over the internet with our online sales platform in Türkiye. For more information: www.pnomatikmarket.com

As Ata Hydraulic Cylinder, we manufacture hydraulic cylinders and perform hydraulic cylinder revisions.

As Hydraulic Service, we are not only there for you in case of Hydraulic System Failures and Sudden Stops, but also ensure that your hydraulic system machines operate with more efficiency with our predictive maintenance work. For more information: www.hidrolikservis.com.tr

Customer - Supplier - Employee Collaboration on Sustainability
Great marketing is a powerful tool for change. We work with the world's leading expert brands on social and environmental issues, creating work that addresses stereotypes, changes minds and encourages healthier and more sustainable consumer choices.

Our ethical standards
We aim to create a consistent culture across Hidroman companies and locations, helping our employees apply high standards and make the right decisions. Respect for human rights is a fundamental principle for Hidroman and we apply rigorous privacy and data security standards.

Hydraulic Engineering Solutions That Suit Your Needs
Meet Hydraulic Component Kits that suit your needs!

We work to speed up your manufacturing with Good Engineering solutions.

With our ready-made kits, we undertake your stock costs and assembly costs, so your valuable time is yours. We think and implement everything so that you can produce better machines.

Perfect Solutions with Our Transparent Approach
With our transparent manufacturing approach, we open the doors of every stage of our production to you. Don't waste your valuable time on hydraulic components, we work to offer you good engineering solutions. Let us do all your work on hydraulic components, focus on your work without wasting time on your machine's hydraulic system improvements.

Value Added Service
· Independent application consultancy and engineering

· Active support with the selection of suitable components considering technical and economic criteria

· Analysis and optimization of the current design and development of the new system

· On-site assembly training and hydraulic seminars

Fast Supply
Meet our flexible customer-oriented solution methods; we produce special solutions for you so that you do not have problems with supply.

Our Strengths - Your Advantages
· We make the necessary machinery and equipment investments on your behalf to increase your efficiency and performance.

· We produce extra values by reducing the total cost.

We open branches for you, at your location, specifically for you and only to serve you.

Hidroman Makes a Difference with Its Customer-Focused After-Sales Service Approach!

Hidroman, which has a 20-year history in the Hydraulic System sector, offers an after-sales service approach focused on increasing customer satisfaction with maintenance contracts that aim to reduce the operating costs of its customers and increase efficiency.

Hidroman, the innovative brand of the Hydraulic Equipment sector, continues to make a difference with its after-sales services positioned in accordance with the needs of its customers as well as the services it offers before and after sales. Hidroman, which aims to provide uninterrupted and safe services to its customers with its operations throughout Turkey and Europe, defines a perfect customer experience as product reliability and after-sales service reliability.

Hidroman, which has made being with its customers throughout the life of the product in order to create brand loyalty a part of its corporate culture, organizes the services it offers within the scope of After-Sales Services under four main headings as supervision and assembly, commissioning, maintenance-repair and original spare parts supply. Supervision service; It covers consultancy and training services on issues such as efficient hydraulic equipment selection, rules to be considered for correct product installation and connection of the pump with other installation equipment. After the installation of the device, the commissioning service is also carried out by Hidroman’s expert technical staff.

In hydraulic equipment technologies used in many different areas, malfunctions may occur over time due to operating conditions. During the 10-year life of a piece of equipment, the initial investment cost and repair expenses constitute 10-15% of its total cost, while the remaining expenses are due to energy consumption. Hidroman examines all processes from the selection of the hydraulic system to all the equipment on which the hydraulic system will operate, and offers “efficient system solutions that aim to minimize energy consumption”.

In addition, with preventive and protective maintenance agreements, it aims to reduce the risk of failure of the device, extend its life and ensure that the device operates with high efficiency and low energy consumption.

Thanks to the advantages offered by Hidroman with preventive and protective maintenance services, the budget allocated by its customers for maintenance pays for itself in a short time.

In businesses where uninterrupted service is important, Hidroman intervenes in malfunctions in a short time and minimizes damages caused by labor losses. Offering its customers a 10-year original spare part guarantee in the hydraulic systems it sells, Hidroman delivers tested original spare parts from stock in case of malfunction, shortens malfunction periods and eliminates disruptions that may occur during this period.

Hidroman After-Sales Services department stated that they offer annual maintenance services in accordance with the needs of the business. It states that their aim with maintenance services is to increase hydraulic system efficiency, ensure continuous operation of the hydraulic system and to detect, monitor and prevent possible malfunctions in operating equipment and devices by using technological measurement, control, analysis and monitoring devices.

We aim to standardize the service provided by our authorized services by inspecting them at certain intervals. In addition, we follow the calibration processes of our technical equipment in line with quality certificates. We attach importance to communication channels to be established in order to increase customer satisfaction both in sales and service. We are at the service of our customers 24/7 with our competent services that can answer the questions of our customers who buy our products by trusting our brand. In order to measure the customer satisfaction rate, we organize surveys for our customers at certain intervals through our call center. As a result of the feedback we receive, we take action quickly to meet the expectations of our customers. The nature of the products and services in the market is changing rapidly with the effect of the digital transformation we are experiencing due to technological developments. For this reason, we see the development in our products and services as a constantly living process and we continue our improvement and development works without stopping.