Hydraulic Cylinder Overhaul: Professional Solutions for Reliability

Hydraulic Cylinder Overhaul: Professional Solutions for Reliability and Efficiency

Hydraulic Cylinder Overhaul: Professional Solutions for Reliability and Efficiency

Hydraulic cylinders, one of the most critical components of hydraulic systems, are used extensively in many areas, from industrial machinery to mobile equipment. Over time, performance losses may occur due to wear, sealing issues, or mechanical deformations. At this point, hydraulic cylinder overhaul is the right solution in terms of both cost and operational efficiency.

So, what is hydraulic cylinder overhaul, how is it done, and what advantages does it provide to businesses?

What is Hydraulic Cylinder Overhaul?

Hydraulic cylinder overhaul is the professional maintenance, repair and renewal process of defective, worn or inefficient cylinders to bring them to the closest level to their original performance. Overhaul procedures include:

Cylinder disassembly and detailed inspection
Measurement and damage analysis of piston, piston rod and cylinder body
Refurbishment of sealing elements
Piston rod grinding, chrome plating or body honing if required
Post-assembly test and quality report

Advantages of the Revision

Cost SavingsOverhaul instead of manufacturing or purchasing a new cylinder is a much lower cost solution.
Shorter Lead TimeOverhaul operations can be completed faster compared to production and lead times.
Extending Equipment LifeRegular overhaul can extend the roller's operational life by up to 50%.
Performance and ReliabilityThe revised cylinder that has passed the tests continues to operate safely under high pressure.

Hydraulic Cylinder Overhaul Stages

Preliminary Inspection and DisassemblyThe cylinder is disassembled to identify the source of the fault and the parts are examined in detail.
Damage Analysis and Measurement: Checks for bending of the piston rod, wear on chrome plating, scratches on the body, or deformation of sealing elements.
Part Repair or ReplacementWorn parts are repaired and replaced with new ones if necessary.
Assembly and Leak TestsAfter overhaul, the cylinder is reassembled and tested under high pressure.
Quality Report and DeliveryAt the end of each revision process, a technical report is presented to the customer.

In Which Situations Is Hydraulic Cylinder Revision Required?

Oil leakage from the cylinder
Scratching or warping of the piston rod
Wear on the cylinder body
Loss of performance under pressure
Constant failure of hose connections

In such problems, revision is the most economical way to ensure the continuity of the operation without stopping the system.

Hidroman's Hydraulic Cylinder Overhaul Services

As Hidroman, we offer hydraulic cylinder overhaul services with years of experience and our certified expert staff.

Modern revision machines
High-precision measuring equipment
Sealing elements conforming to original quality
Pressure test reports

We develop the most suitable solutions for our customers' system security and operational continuity.

Result

Hydraulic cylinder overhaul is a critical maintenance process that provides cost advantages, operational safety, and long-term performance for businesses. A professionally performed overhaul not only prevents malfunctions but also ensures uninterrupted efficiency in production processes.

Hidroman maintains its leadership in the sector by providing reliable hydraulic overhaul solutions to businesses all over Turkey.

Frequently Asked Questions (FAQs)

How long does a hydraulic cylinder overhaul take?
Depending on the extent of the failure, it can be completed in 3 days to 2 weeks.
Will the cylinder be as strong as new after overhaul?
A correct overhaul will restore the cylinder to very close to its original performance.
Is it more reasonable to buy a revision or a new cylinder?
In terms of cost and lead time, overhaul is more advantageous in most cases. However, in case of severe damage such as body fractures, a new cylinder may be preferred.
Is the overhaul covered by warranty?
As Hidroman, we offer a warranty on all our revision services.

All hydraulic components required for your machine are offered to you from a single address. With 20 years of experience in hydraulic system engineering, strong collaborations with the world's distinguished brands and following new technologies in the sector, we offer you perfect and competitive solutions.

We produce special solutions for you.

Our Hydraulic System Engineers produce package solutions for you. Hydraulic Components such as Hydraulic Hose, Bent Pipe with Union, Connection Element, Pipe Clamps, Hydraulic Filters, Line Type Valves that your machine needs are determined on-site by our Engineers and all equipment suitable for your needs are listed after the necessary system calculations and offered to you as a package solution.

Our customers choose Hidroman companies due to the creativity and efficiency of our employees. We are committed to diversity, innovations, technology, and we invest in skills through training and development.

We understand you very well with our machine manufacturing experience dating back to 1950.

OUR BRANDS

We manufacture in many areas under the roof of Hidroman. We manage each product group and production groups separately to increase our service quality. For more information: www.hidroman.com.tr

As Seide Makina A.Ş., we establish Hydraulic Hose Production Lines with Fittings and Twisted Steel Drawn Pipe Production Lines with Fittings. For more information:

www.seidehydraulics.com

www.seidemachine.com

As Heben Makina, we produce mobile construction equipment with hydraulic systems.

As Hydraulic Market, we offer hydraulic equipment and services to our customers via the internet with our online sales platform in Türkiye. For more information: www.hidrolikmarket.com.tr

As Hydraulic Store, we offer hydraulic equipment and services to our customers via the internet with our online sales platform abroad.

As Pneumatic Market, we offer our customers pneumatic equipment and services over the internet with our online sales platform in Türkiye. For more information: www.pnomatikmarket.com

As Ata Hydraulic Cylinder, we manufacture hydraulic cylinders and perform hydraulic cylinder revisions.

As Hydraulic Service, we are not only there for you in case of Hydraulic System Failures and Sudden Stops, but also ensure that your hydraulic system machines operate with more efficiency with our predictive maintenance work. For more information: www.hidrolikservis.com.tr

Customer - Supplier - Employee Collaboration on Sustainability
Great marketing is a powerful tool for change. We work with the world's leading expert brands on social and environmental issues, creating work that addresses stereotypes, changes minds and encourages healthier and more sustainable consumer choices.

Our ethical standards
We aim to create a consistent culture across Hidroman companies and locations, helping our employees apply high standards and make the right decisions. Respect for human rights is a fundamental principle for Hidroman and we apply rigorous privacy and data security standards.

Hydraulic Engineering Solutions That Suit Your Needs
Meet Hydraulic Component Kits that suit your needs!

We work to speed up your manufacturing with Good Engineering solutions.

With our ready-made kits, we undertake your stock costs and assembly costs, so your valuable time is yours. We think and implement everything so that you can produce better machines.

Perfect Solutions with Our Transparent Approach
With our transparent manufacturing approach, we open the doors of every stage of our production to you. Don't waste your valuable time on hydraulic components, we work to offer you good engineering solutions. Let us do all your work on hydraulic components, focus on your work without wasting time on your machine's hydraulic system improvements.

Value Added Service
· Independent application consultancy and engineering

· Active support with the selection of suitable components considering technical and economic criteria

· Analysis and optimization of the current design and development of the new system

· On-site assembly training and hydraulic seminars

Fast Supply
Meet our flexible customer-oriented solution methods; we produce special solutions for you so that you do not have problems with supply.

Our Strengths - Your Advantages
· We make the necessary machinery and equipment investments on your behalf to increase your efficiency and performance.

· We produce extra values by reducing the total cost.

We open branches for you, at your location, specifically for you and only to serve you.

Hidroman Makes a Difference with Its Customer-Focused After-Sales Service Approach!

Hidroman, which has a 20-year history in the Hydraulic System sector, offers an after-sales service approach focused on increasing customer satisfaction with maintenance contracts that aim to reduce the operating costs of its customers and increase efficiency.

Hidroman, the innovative brand of the Hydraulic Equipment sector, continues to make a difference with its after-sales services positioned in accordance with the needs of its customers as well as the services it offers before and after sales. Hidroman, which aims to provide uninterrupted and safe services to its customers with its operations throughout Turkey and Europe, defines a perfect customer experience as product reliability and after-sales service reliability.

Hidroman, which has made being with its customers throughout the life of the product in order to create brand loyalty a part of its corporate culture, organizes the services it offers within the scope of After-Sales Services under four main headings as supervision and assembly, commissioning, maintenance-repair and original spare parts supply. Supervision service; It covers consultancy and training services on issues such as efficient hydraulic equipment selection, rules to be considered for correct product installation and connection of the pump with other installation equipment. After the installation of the device, the commissioning service is also carried out by Hidroman’s expert technical staff.

In hydraulic equipment technologies used in many different areas, malfunctions may occur over time due to operating conditions. During the 10-year life of a piece of equipment, the initial investment cost and repair expenses constitute 10-15% of its total cost, while the remaining expenses are due to energy consumption. Hidroman examines all processes from the selection of the hydraulic system to all the equipment on which the hydraulic system will operate, and offers “efficient system solutions that aim to minimize energy consumption”.

In addition, with preventive and protective maintenance agreements, it aims to reduce the risk of failure of the device, extend its life and ensure that the device operates with high efficiency and low energy consumption.

Thanks to the advantages offered by Hidroman with preventive and protective maintenance services, the budget allocated by its customers for maintenance pays for itself in a short time.

In businesses where uninterrupted service is important, Hidroman intervenes in malfunctions in a short time and minimizes damages caused by labor losses. Offering its customers a 10-year original spare part guarantee in the hydraulic systems it sells, Hidroman delivers tested original spare parts from stock in case of malfunction, shortens malfunction periods and eliminates disruptions that may occur during this period.

Hidroman After-Sales Services department stated that they offer annual maintenance services in accordance with the needs of the business. It states that their aim with maintenance services is to increase hydraulic system efficiency, ensure continuous operation of the hydraulic system and to detect, monitor and prevent possible malfunctions in operating equipment and devices by using technological measurement, control, analysis and monitoring devices.

We aim to standardize the service provided by our authorized services by inspecting them at certain intervals. In addition, we follow the calibration processes of our technical equipment in line with quality certificates. We attach importance to communication channels to be established in order to increase customer satisfaction both in sales and service. We are at the service of our customers 24/7 with our competent services that can answer the questions of our customers who buy our products by trusting our brand. In order to measure the customer satisfaction rate, we organize surveys for our customers at certain intervals through our call center. As a result of the feedback we receive, we take action quickly to meet the expectations of our customers. The nature of the products and services in the market is changing rapidly with the effect of the digital transformation we are experiencing due to technological developments. For this reason, we see the development in our products and services as a constantly living process and we continue our improvement and development works without stopping.

Hydraulic Cylinder Overhaul: Professional Solutions for Reliability and Efficiency

Hydraulic Cylinder Overhaul: Professional Solutions for Reliability and Efficiency

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