Hydraulic System Design & Engineering Services

Hydraulic system design is the engineering process of developing a complete hydraulic solution based on the required force, pressure, flow rate, speed, duty cycle, operating environment, and machine requirements.

Hidroman provides custom hydraulic system design and hydraulic engineering services for industrial machinery, mobile equipment, mining applications, construction machinery, heavy-duty equipment, and specialized OEM applications.

From hydraulic circuit design and component selection to hydraulic power unit manufacturing, testing, installation, and commissioning, Hidroman provides an integrated approach to hydraulic system engineering.

What Is Hydraulic System Design?

Hydraulic system design involves selecting and integrating the hydraulic components required to safely and efficiently convert hydraulic energy into controlled mechanical motion.

A properly engineered hydraulic system requires more than selecting a pump or hydraulic power unit. All components must be correctly sized and matched to the application's operating conditions.

During the hydraulic design process, Hidroman evaluates:

Operating pressure
Required flow rate
Cylinder force and stroke
Hydraulic motor torque and speed
Duty cycle
Hydraulic fluid and viscosity
Reservoir capacity
Pump type and displacement
Control valves
Hydraulic manifolds
Filtration
Hydraulic hoses and piping
Cooling requirements
Pressure and temperature monitoring
Safety and system protection requirements

The objective is to develop a hydraulic system that provides reliable performance, controlled operation, serviceability, and long-term operating efficiency.

hidrolik sistem

Custom Hydraulic Engineering Services

Hidroman develops custom hydraulic solutions based on the technical requirements of each machine or application.

Depending on the project, our hydraulic engineering services can include:

Application and operating condition analysis
Hydraulic system architecture
Hydraulic circuit design
Hydraulic pump selection
Hydraulic valve selection
Hydraulic cylinder and motor selection
Hydraulic filtration design
Hydraulic reservoir and power unit design
Hydraulic manifold design
Hydraulic piping and hose routing
3D CAD design
Technical drawings
Hydraulic power unit manufacturing
System testing
Installation and commissioning

This engineering approach allows OEMs and industrial customers to develop hydraulic systems that are designed specifically for their equipment rather than relying on generic solutions.

Hydraulic Power Unit Design

A hydraulic power unit (HPU) provides the hydraulic power required to operate cylinders, hydraulic motors, actuators, and other hydraulic equipment.

Depending on the application, an HPU may include:

Hydraulic pump
Electric motor
Hydraulic reservoir
Return and pressure filters
Relief valves
Directional control valves
Flow control valves
Pressure gauges
Pressure sensors
Oil level and temperature monitoring
Hydraulic manifold
Oil cooler
Electrical control system

Hidroman provides custom hydraulic power unit design and manufacturing based on required pressure, flow, reservoir capacity, operating cycle, electrical supply, and installation requirements.

Hydraulic Circuit Design

Hydraulic circuit design determines how hydraulic components work together to produce the required movements and control functions.

The circuit may control:

Hydraulic cylinder extension and retraction
Hydraulic motor rotation
Forward and reverse operation
Pressure control
Flow control
Load holding
Speed regulation
Sequence operations
Emergency and safety functions

A properly designed hydraulic circuit can help improve machine control, reduce unnecessary energy consumption, minimize component stress, and improve overall system reliability.

3D Hydraulic System Design

3D CAD design is particularly important when hydraulic equipment must be integrated into an existing machine or a new OEM design.

Hidroman can develop 3D hydraulic system layouts for hydraulic power units, reservoirs, manifolds, piping, hoses, and other hydraulic components.

3D design allows potential issues to be identified before manufacturing, including:

Component clearance
Installation space
Hose and pipe routing
Maintenance access
Mechanical interfaces
Serviceability
Component positioning
Assembly requirements

This helps reduce design changes during manufacturing and installation.

Hydraulic System Engineering for OEM Applications

OEM hydraulic systems often require application-specific engineering rather than standard off-the-shelf equipment.

Hidroman works with OEM and industrial customers to develop hydraulic systems according to machine-specific requirements.

Depending on the application, the project may include:

Custom hydraulic power units
Hydraulic cylinders
Hydraulic manifolds
Valve assemblies
Filtration systems
Hydraulic piping
Hydraulic hose assemblies
Accumulator systems
Hydraulic cooling systems
Hydraulic control systems

The hydraulic system can be designed as a complete assembly or integrated into an existing machine architecture.

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Industrial and Mobile Hydraulic Systems

Hydraulic system requirements vary significantly depending on the application and operating environment.

Hidroman provides hydraulic engineering and custom system solutions for applications such as:

Industrial machinery
Mining equipment
Construction equipment
Mobile machinery
Heavy-duty equipment
Production lines
Steel and metal processing
Energy and power generation applications
Material handling equipment
Specialized OEM machinery

Each system is designed according to the required operating pressure, flow, load, cycle time, environmental conditions, and available installation space.

Hydraulic System Redesign and Upgrades

Hydraulic engineering is not limited to new machine projects.

Existing hydraulic systems can also be analyzed and redesigned when performance, reliability, or maintenance problems occur.

Common reasons for hydraulic system redesign include:

Insufficient hydraulic power
Excessive oil temperature
Slow machine operation
High energy consumption
Pressure fluctuations
Inadequate filtration
Repeated component failures
Hydraulic hose failures
Excessive pressure loss
Poor system controllability

Hidroman can evaluate the existing hydraulic architecture and develop an upgraded or redesigned solution based on the actual operating requirements.

Hydraulic System Component Selection

Correct component sizing is one of the most important parts of hydraulic system engineering.

The pump, motor, valves, cylinders, filters, reservoir, hoses, piping, and cooling system must be selected as an integrated system.

Incorrect sizing can result in:

Excessive heat generation
Pressure losses
Slow actuator movement
Unnecessary energy consumption
Premature component wear
Reduced system reliability

For this reason, hydraulic component selection should be based on actual operating conditions rather than component availability or nominal specifications alone.

What Information Is Required for a Hydraulic System Project?

To develop an accurate hydraulic system design, the following information is useful:

Machine or equipment application
Required movements
Required force or torque
Operating pressure
Required flow rate
Cylinder dimensions and stroke
Hydraulic motor requirements
Duty cycle
Hydraulic fluid
Operating temperature
Ambient conditions
Electrical power supply
Existing hydraulic components
Machine drawings
Available installation space
Control requirements

The more detailed the application information, the more accurately the hydraulic system can be engineered and sized.

Hydraulic System Design, Manufacturing and Testing

Hydraulic system engineering does not have to end with a hydraulic schematic.

For suitable projects, Hidroman can provide an integrated process covering:

Engineering → Design → Component Selection → Manufacturing → Assembly → Testing → Commissioning

This approach allows the hydraulic system to be evaluated as a complete assembly before being delivered to the customer.

Depending on the project, testing can include pressure testing, functional testing, leakage inspection, flow verification, and other application-specific checks.

Why Professional Hydraulic Engineering Matters

A hydraulic system consists of interconnected components that directly affect one another.

Pump selection affects flow and pressure. Valve selection affects control and pressure losses. Reservoir size affects thermal performance. Filtration affects hydraulic cleanliness and component life. Hose and pipe sizing affects flow velocity and pressure drop.

For this reason, hydraulic system design should consider the complete system rather than individual components.

A properly engineered hydraulic system can provide:

Reliable machine operation
Better motion control
Improved serviceability
Reduced hydraulic losses
Better component compatibility
Improved system protection
Easier maintenance
More predictable long-term performance

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Custom Hydraulic System Design for Your Application

Hidroman provides custom hydraulic system design, hydraulic engineering, hydraulic power unit design, hydraulic circuit design, hydraulic manifold design, and hydraulic system manufacturing for industrial and OEM applications.

Our engineering approach combines hydraulic design with practical manufacturing capabilities, allowing hydraulic systems to be developed with both performance and manufacturability in mind.

Whether you are developing a new machine, upgrading an existing hydraulic system, or looking for a custom hydraulic power unit, Hidroman can develop a hydraulic solution according to your technical requirements.

Send us your machine specifications, hydraulic requirements, drawings, or existing system information to discuss your hydraulic system design project.

All hydraulic components required for your machine are offered to you from a single address. With 20 years of experience in hydraulic system engineering, strong collaborations with the world's distinguished brands and following new technologies in the sector, we offer you perfect and competitive solutions.

We produce special solutions for you.

Our Hydraulic System Engineers produce package solutions for you. Hydraulic Components such as Hydraulic Hose, Bent Pipe with Union, Connection Element, Pipe Clamps, Hydraulic Filters, Line Type Valves that your machine needs are determined on-site by our Engineers and all equipment suitable for your needs are listed after the necessary system calculations and offered to you as a package solution.

Our customers choose Hidroman companies due to the creativity and efficiency of our employees. We are committed to diversity, innovations, technology, and we invest in skills through training and development.

We understand you very well with our machine manufacturing experience dating back to 1950.

OUR BRANDS

We manufacture in many areas under the roof of Hidroman. We manage each product group and production groups separately to increase our service quality. For more information: www.hidroman.com.tr

As Seide Makina A.Ş., we establish Hydraulic Hose Production Lines with Fittings and Twisted Steel Drawn Pipe Production Lines with Fittings. For more information:

www.seidehydraulics.com

www.seidemachine.com

As Heben Makina, we produce mobile construction equipment with hydraulic systems.

As Hydraulic Market, we offer hydraulic equipment and services to our customers via the internet with our online sales platform in Türkiye. For more information: www.hidrolikmarket.com.tr

As Hydraulic Store, we offer hydraulic equipment and services to our customers via the internet with our online sales platform abroad.

As Pneumatic Market, we offer our customers pneumatic equipment and services over the internet with our online sales platform in Türkiye. For more information: www.pnomatikmarket.com

As Ata Hydraulic Cylinder, we manufacture hydraulic cylinders and perform hydraulic cylinder revisions.

As Hydraulic Service, we are not only there for you in case of Hydraulic System Failures and Sudden Stops, but also ensure that your hydraulic system machines operate with more efficiency with our predictive maintenance work. For more information: www.hidrolikservis.com.tr

Customer - Supplier - Employee Collaboration on Sustainability
Great marketing is a powerful tool for change. We work with the world's leading expert brands on social and environmental issues, creating work that addresses stereotypes, changes minds and encourages healthier and more sustainable consumer choices.

Our ethical standards
We aim to create a consistent culture across Hidroman companies and locations, helping our employees apply high standards and make the right decisions. Respect for human rights is a fundamental principle for Hidroman and we apply rigorous privacy and data security standards.

Hydraulic Engineering Solutions That Suit Your Needs
Meet Hydraulic Component Kits that suit your needs!

We work to speed up your manufacturing with Good Engineering solutions.

With our ready-made kits, we undertake your stock costs and assembly costs, so your valuable time is yours. We think and implement everything so that you can produce better machines.

Perfect Solutions with Our Transparent Approach
With our transparent manufacturing approach, we open the doors of every stage of our production to you. Don't waste your valuable time on hydraulic components, we work to offer you good engineering solutions. Let us do all your work on hydraulic components, focus on your work without wasting time on your machine's hydraulic system improvements.

Value Added Service
· Independent application consultancy and engineering

· Active support with the selection of suitable components considering technical and economic criteria

· Analysis and optimization of the current design and development of the new system

· On-site assembly training and hydraulic seminars

Fast Supply
Meet our flexible customer-oriented solution methods; we produce special solutions for you so that you do not have problems with supply.

Our Strengths - Your Advantages
· We make the necessary machinery and equipment investments on your behalf to increase your efficiency and performance.

· We produce extra values by reducing the total cost.

We open branches for you, at your location, specifically for you and only to serve you.

Hidroman Makes a Difference with Its Customer-Focused After-Sales Service Approach!

Hidroman, which has a 20-year history in the Hydraulic System sector, offers an after-sales service approach focused on increasing customer satisfaction with maintenance contracts that aim to reduce the operating costs of its customers and increase efficiency.

Hidroman, the innovative brand of the Hydraulic Equipment sector, continues to make a difference with its after-sales services positioned in accordance with the needs of its customers as well as the services it offers before and after sales. Hidroman, which aims to provide uninterrupted and safe services to its customers with its operations throughout Turkey and Europe, defines a perfect customer experience as product reliability and after-sales service reliability.

Hidroman, which has made being with its customers throughout the life of the product in order to create brand loyalty a part of its corporate culture, organizes the services it offers within the scope of After-Sales Services under four main headings as supervision and assembly, commissioning, maintenance-repair and original spare parts supply. Supervision service; It covers consultancy and training services on issues such as efficient hydraulic equipment selection, rules to be considered for correct product installation and connection of the pump with other installation equipment. After the installation of the device, the commissioning service is also carried out by Hidroman’s expert technical staff.

In hydraulic equipment technologies used in many different areas, malfunctions may occur over time due to operating conditions. During the 10-year life of a piece of equipment, the initial investment cost and repair expenses constitute 10-15% of its total cost, while the remaining expenses are due to energy consumption. Hidroman examines all processes from the selection of the hydraulic system to all the equipment on which the hydraulic system will operate, and offers “efficient system solutions that aim to minimize energy consumption”.

In addition, with preventive and protective maintenance agreements, it aims to reduce the risk of failure of the device, extend its life and ensure that the device operates with high efficiency and low energy consumption.

Thanks to the advantages offered by Hidroman with preventive and protective maintenance services, the budget allocated by its customers for maintenance pays for itself in a short time.

In businesses where uninterrupted service is important, Hidroman intervenes in malfunctions in a short time and minimizes damages caused by labor losses. Offering its customers a 10-year original spare part guarantee in the hydraulic systems it sells, Hidroman delivers tested original spare parts from stock in case of malfunction, shortens malfunction periods and eliminates disruptions that may occur during this period.

Hidroman After-Sales Services department stated that they offer annual maintenance services in accordance with the needs of the business. It states that their aim with maintenance services is to increase hydraulic system efficiency, ensure continuous operation of the hydraulic system and to detect, monitor and prevent possible malfunctions in operating equipment and devices by using technological measurement, control, analysis and monitoring devices.

We aim to standardize the service provided by our authorized services by inspecting them at certain intervals. In addition, we follow the calibration processes of our technical equipment in line with quality certificates. We attach importance to communication channels to be established in order to increase customer satisfaction both in sales and service. We are at the service of our customers 24/7 with our competent services that can answer the questions of our customers who buy our products by trusting our brand. In order to measure the customer satisfaction rate, we organize surveys for our customers at certain intervals through our call center. As a result of the feedback we receive, we take action quickly to meet the expectations of our customers. The nature of the products and services in the market is changing rapidly with the effect of the digital transformation we are experiencing due to technological developments. For this reason, we see the development in our products and services as a constantly living process and we continue our improvement and development works without stopping.

Hydraulic System Design & Engineering Services