Hydraulic Rock Breaker System | Stationary Breaker Boom for Mining & Quarries

Hydraulic Rock Breaker System for Mining & Quarry Applications

Maximize Crushing Plant Productivity with Heavy-Duty Rock Breaker Boom Systems

In modern mining, quarrying, aggregate production, and recycling facilities, oversized rocks can cause serious production interruptions by blocking crusher or grizzly feeder openings. Every minute of downtime results in lost productivity, increased operating costs, and unnecessary equipment wear.

Hidroman Hydraulic Rock Breaker Systems are engineered to eliminate these bottlenecks safely and efficiently. Designed for continuous heavy-duty operation, our stationary boom systems allow operators to break oversized rocks remotely without interrupting the crushing process, significantly improving plant uptime and workplace safety. Hidroman supplies complete systems including the boom, hydraulic power pack, breaker, and supporting steel structure for demanding mining applications.

What is a Hydraulic Rock Breaker System?

A Hydraulic Rock Breaker System, also known as a Stationary Rock Breaker Boom System, is installed above primary crushers, grizzly feeders, dump hoppers, and gyratory crushers to fragment oversized rocks before they obstruct material flow.

The system combines a high-strength hydraulic boom, hydraulic cylinders, a heavy-duty rock breaker, precision control valves, and a dedicated hydraulic power unit (HPU). Operators can safely position the breaker using joystick or optional radio remote control while remaining outside hazardous working areas.

Key Benefits of Hidroman Hydraulic Rock Breaker Systems

Increase Plant Uptime

Prevent crusher blockages and reduce costly production interruptions.

Improve Workplace Safety

Remote operation eliminates manual rock breaking and minimizes personnel exposure to hazardous areas.

Reduce Operating Costs

Decrease reliance on excavators and mobile hydraulic breakers while lowering fuel and maintenance expenses.

Heavy-Duty Construction

Manufactured for continuous operation in harsh mining, quarry, and aggregate environments.

High Positioning Accuracy

Optimized boom geometry provides precise hammer positioning with maximum working coverage.

Long Service Life

Premium hydraulic components and robust steel construction ensure reliable performance under severe operating conditions.

Easy Maintenance

Designed for quick servicing with excellent component accessibility and simplified maintenance procedures.

How Does a Hydraulic Rock Breaker Boom System Work?

The hydraulic power unit supplies pressurized hydraulic oil to the boom cylinders and hydraulic breaker. Using an ergonomic control system, the operator accurately positions the boom over oversized rocks.

Powerful impact energy from the hydraulic breaker fractures large boulders into manageable sizes, allowing uninterrupted material flow through the crusher.

This process helps to:

Eliminate crusher blockages
Increase production efficiency
Reduce machine idle time
Improve operator safety
Lower maintenance costs
Extend crusher service life

Typical Applications

Hidroman Hydraulic Rock Breaker Systems are widely used across heavy industries including:

Mining Operations
Surface & Underground Mines
Aggregate Production Plants
Quarry Operations
Primary Crusher Stations
Grizzly Feeders
Gyratory Crushers
Jaw Crushers
Cement Plants
Recycling Facilities
Tunnel Construction Projects
Iron Ore Processing Plants
Granite & Basalt Quarries

Why Choose Hidroman?

With more than 25 years of hydraulic engineering expertise, Hidroman designs and manufactures customized hydraulic systems for OEMs and industrial operators across Europe and international markets. The company offers complete hydraulic solutions, from engineering and manufacturing to commissioning and after-sales support.

Our Capabilities

Custom Engineered Boom Systems
OEM Manufacturing
Complete Hydraulic Power Units
CE-Compliant Production
Hydraulic System Design
Factory Acceptance Testing (FAT)
On-Site Installation & Commissioning
Operator Training
Preventive Maintenance Programs
Genuine Spare Parts Support

Industries We Serve

Our stationary rock breaker systems are trusted by companies operating in:

Mining
Quarrying
Cement Production
Steel Plants
Aggregate Processing
Recycling
Construction Materials
Mineral Processing
Infrastructure Projects

Selecting the Right Rock Breaker Boom System

Choosing the correct system depends on several engineering parameters, including:

Crusher type
Maximum rock size
Required working radius
Breaker impact energy
Hydraulic flow rate
Operating pressure
Installation height
Plant layout
Duty cycle
Ambient operating conditions

Hidroman's engineering team performs detailed application analysis to recommend the most efficient solution for each project.

Why European Customers Choose Hidroman

European OEMs, mining companies, and aggregate producers select Hidroman because of:

25+ Years of Hydraulic Engineering Experience
Custom OEM Manufacturing
European Quality Standards
CE-Compliant Equipment
Premium Hydraulic Components
Fast International Delivery
Engineering Support
Long-Term Spare Parts Availability
Complete Turnkey Hydraulic Solutions

Frequently Asked Questions

What is a stationary rock breaker boom system?

It is a hydraulic boom equipped with a hydraulic breaker that fragments oversized rocks before they block crushers or feeders, ensuring continuous production.

Which industries use hydraulic rock breaker systems?

Mining, quarrying, aggregate production, cement plants, recycling facilities, tunneling, and mineral processing operations.

Can the system be remotely operated?

Yes. Hidroman systems can be equipped with joystick controls or optional wireless radio remote control for safer operation.

Does Hidroman manufacture custom rock breaker systems?

Yes. Every system is engineered according to crusher dimensions, required working envelope, rock characteristics, and customer-specific production requirements.

hidrolik kaya kırıcı

hidrolik kaya kırıcı ünitesi

uzaktan kumanda

All hydraulic components required for your machine are offered to you from a single address. With 20 years of experience in hydraulic system engineering, strong collaborations with the world's distinguished brands and following new technologies in the sector, we offer you perfect and competitive solutions.

We produce special solutions for you.

Our Hydraulic System Engineers produce package solutions for you. Hydraulic Components such as Hydraulic Hose, Bent Pipe with Union, Connection Element, Pipe Clamps, Hydraulic Filters, Line Type Valves that your machine needs are determined on-site by our Engineers and all equipment suitable for your needs are listed after the necessary system calculations and offered to you as a package solution.

Our customers choose Hidroman companies due to the creativity and efficiency of our employees. We are committed to diversity, innovations, technology, and we invest in skills through training and development.

We understand you very well with our machine manufacturing experience dating back to 1950.

OUR BRANDS

We manufacture in many areas under the roof of Hidroman. We manage each product group and production groups separately to increase our service quality. For more information: www.hidroman.com.tr

As Seide Makina A.Ş., we establish Hydraulic Hose Production Lines with Fittings and Twisted Steel Drawn Pipe Production Lines with Fittings. For more information:

www.seidehydraulics.com

www.seidemachine.com

As Heben Makina, we produce mobile construction equipment with hydraulic systems.

As Hydraulic Market, we offer hydraulic equipment and services to our customers via the internet with our online sales platform in Türkiye. For more information: www.hidrolikmarket.com.tr

As Hydraulic Store, we offer hydraulic equipment and services to our customers via the internet with our online sales platform abroad.

As Pneumatic Market, we offer our customers pneumatic equipment and services over the internet with our online sales platform in Türkiye. For more information: www.pnomatikmarket.com

As Ata Hydraulic Cylinder, we manufacture hydraulic cylinders and perform hydraulic cylinder revisions.

As Hydraulic Service, we are not only there for you in case of Hydraulic System Failures and Sudden Stops, but also ensure that your hydraulic system machines operate with more efficiency with our predictive maintenance work. For more information: www.hidrolikservis.com.tr

Customer - Supplier - Employee Collaboration on Sustainability
Great marketing is a powerful tool for change. We work with the world's leading expert brands on social and environmental issues, creating work that addresses stereotypes, changes minds and encourages healthier and more sustainable consumer choices.

Our ethical standards
We aim to create a consistent culture across Hidroman companies and locations, helping our employees apply high standards and make the right decisions. Respect for human rights is a fundamental principle for Hidroman and we apply rigorous privacy and data security standards.

Hydraulic Engineering Solutions That Suit Your Needs
Meet Hydraulic Component Kits that suit your needs!

We work to speed up your manufacturing with Good Engineering solutions.

With our ready-made kits, we undertake your stock costs and assembly costs, so your valuable time is yours. We think and implement everything so that you can produce better machines.

Perfect Solutions with Our Transparent Approach
With our transparent manufacturing approach, we open the doors of every stage of our production to you. Don't waste your valuable time on hydraulic components, we work to offer you good engineering solutions. Let us do all your work on hydraulic components, focus on your work without wasting time on your machine's hydraulic system improvements.

Value Added Service
· Independent application consultancy and engineering

· Active support with the selection of suitable components considering technical and economic criteria

· Analysis and optimization of the current design and development of the new system

· On-site assembly training and hydraulic seminars

Fast Supply
Meet our flexible customer-oriented solution methods; we produce special solutions for you so that you do not have problems with supply.

Our Strengths - Your Advantages
· We make the necessary machinery and equipment investments on your behalf to increase your efficiency and performance.

· We produce extra values by reducing the total cost.

We open branches for you, at your location, specifically for you and only to serve you.

Hidroman Makes a Difference with Its Customer-Focused After-Sales Service Approach!

Hidroman, which has a 20-year history in the Hydraulic System sector, offers an after-sales service approach focused on increasing customer satisfaction with maintenance contracts that aim to reduce the operating costs of its customers and increase efficiency.

Hidroman, the innovative brand of the Hydraulic Equipment sector, continues to make a difference with its after-sales services positioned in accordance with the needs of its customers as well as the services it offers before and after sales. Hidroman, which aims to provide uninterrupted and safe services to its customers with its operations throughout Turkey and Europe, defines a perfect customer experience as product reliability and after-sales service reliability.

Hidroman, which has made being with its customers throughout the life of the product in order to create brand loyalty a part of its corporate culture, organizes the services it offers within the scope of After-Sales Services under four main headings as supervision and assembly, commissioning, maintenance-repair and original spare parts supply. Supervision service; It covers consultancy and training services on issues such as efficient hydraulic equipment selection, rules to be considered for correct product installation and connection of the pump with other installation equipment. After the installation of the device, the commissioning service is also carried out by Hidroman’s expert technical staff.

In hydraulic equipment technologies used in many different areas, malfunctions may occur over time due to operating conditions. During the 10-year life of a piece of equipment, the initial investment cost and repair expenses constitute 10-15% of its total cost, while the remaining expenses are due to energy consumption. Hidroman examines all processes from the selection of the hydraulic system to all the equipment on which the hydraulic system will operate, and offers “efficient system solutions that aim to minimize energy consumption”.

In addition, with preventive and protective maintenance agreements, it aims to reduce the risk of failure of the device, extend its life and ensure that the device operates with high efficiency and low energy consumption.

Thanks to the advantages offered by Hidroman with preventive and protective maintenance services, the budget allocated by its customers for maintenance pays for itself in a short time.

In businesses where uninterrupted service is important, Hidroman intervenes in malfunctions in a short time and minimizes damages caused by labor losses. Offering its customers a 10-year original spare part guarantee in the hydraulic systems it sells, Hidroman delivers tested original spare parts from stock in case of malfunction, shortens malfunction periods and eliminates disruptions that may occur during this period.

Hidroman After-Sales Services department stated that they offer annual maintenance services in accordance with the needs of the business. It states that their aim with maintenance services is to increase hydraulic system efficiency, ensure continuous operation of the hydraulic system and to detect, monitor and prevent possible malfunctions in operating equipment and devices by using technological measurement, control, analysis and monitoring devices.

We aim to standardize the service provided by our authorized services by inspecting them at certain intervals. In addition, we follow the calibration processes of our technical equipment in line with quality certificates. We attach importance to communication channels to be established in order to increase customer satisfaction both in sales and service. We are at the service of our customers 24/7 with our competent services that can answer the questions of our customers who buy our products by trusting our brand. In order to measure the customer satisfaction rate, we organize surveys for our customers at certain intervals through our call center. As a result of the feedback we receive, we take action quickly to meet the expectations of our customers. The nature of the products and services in the market is changing rapidly with the effect of the digital transformation we are experiencing due to technological developments. For this reason, we see the development in our products and services as a constantly living process and we continue our improvement and development works without stopping.

Hydraulic Rock Breaker System | Stationary Breaker Boom for Mining & Quarries

Hydraulic Rock Breaker System | Stationary Breaker Boom for Mining & Quarries

Hydraulic Rock Breaker System for Mining & Quarry Applications

Maximize Crushing Plant Productivity with Heavy-Duty Rock Breaker Boom Systems

What is a Hydraulic Rock Breaker System?

Key Benefits of Hidroman Hydraulic Rock Breaker Systems

How Does a Hydraulic Rock Breaker Boom System Work?

Typical Applications

Why Choose Hidroman?

Selecting the Right Rock Breaker Boom System

Why European Customers Choose Hidroman

Frequently Asked Questions

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